Technologies
Low Energy Containerized Plants
MBR Solutions offers a range of small scale containerised MBR plants for efficient aerobic biological treatment of wastewater to comply with strict river discharge and water re-use quality. The C-MBR is designed to treat wide range of industrial effluent by removal of BOD, COD, N & P nutrients and suspended solids. The C-MBR is based on 20’ container with a stainless steel tank used for aeration and housing a submerged membrane module (FS-100 from Kubota with 80 m² total membrane surface area). It also includes various process items such as blowers, pumps, CIP for membrane cleaning, instrumentation and control panel. A pumping station package is also available for the feed supply. The C-MBR-1 system can process up to 50 m³/d with option to simply add extra bioreactor(s) to treat higher COD loadings. The C-MBR-2 is also a 20’ container but can process up to 100 m³/d with its 2x FS-100 submerged membrane units in the S.S. tank. However, a separate bioreactor (aeration tank) is also required, with tank design/size based on total organic load to be treated. These can be made available quickly, for sale or extended hire.
MBR – Membrane Bio Reactor
Efficient aerobic biological treatment of wastewater. Can treat wide range of industrial effluent by removal of BOD, COD, N & P nutrients and suspended solids. Can comply with strict river discharge and water re-use quality. Proven ‘Best Available Technology’ for wastewater treatment & re-use Compact plant installation– operating at higher sludge conc. (MLSS) Excellent treated water quality – meets stringent river discharge limits Enhanced treatment of ammonia and ‘hard’ COD - long sludge age Reliable – avoiding ‘usual’ problems of conventional biological plant Much lower surplus sludge yield – due to operating at low F/M ratio Modular design - simple site installation and future plant expansion.
Turbo MBBR - Super High Rate Moving Bed Bio Reactor
The Turbo MBBR process enables efficient treatment of BOD/COD loads. Our unique design features include using Mutag BioChip™ MBBR media with a very high area (>5500 m²/m³). The thin chips enable excellent performance. Plus it has self-cleaning capability against any possible clogging which make it almost maintenance free. As such, the Turbo MBBR can be very highly loaded with up to 200 kg COD/m³ filled volume for COD/BOD degradation. The excess ‘sloughed’ biomass from the TurboMBBR can be used to continuously re-seed an aeration tank to compensate for biomass lost during clarification The TurboMBBR yields less excess bio sludge which is also easier for secondary clarification and is able to achieve sewer discharge limits for all key parameters, including Total N and P.
DAF - Dissolved Air Flotation
Dissolved air flotation is an important process to remove suspended solids from the waste water stream. This can be done as:
Pretreatment - to reduce total suspended solids and reduce the COD/BOD load entering the plant
Pre-discharge - to reduce total suspended solids such as biomass, enabling reseeding of plant and control of sludge age.
Micro-Nano-Bubbles (MNB)
Micro-Nano-Bubble Technology offers significant opportunity to enable more efficient aeration, advanced oxidation processes (AOP) and innovative 'chemical-free' cleaning, such as membrane CIP.
DAF PRETREATMENT - reduced chemicals, enhanced separation
AERATION - increased efficiency & reduced energy cost, improved breakdown of recalcitrant COD
MEMBRANE - less chemicals, higher UF flux, less frequent CIP.
Dynamic Cross Flow Micro Filtration
Dynamic cross flow microfiltration is a proven technique to remove suspended solids from a liquid. The special weave of the cloth promotes the formation of a dynamic membrane which traps fine particulate material while allowing clean water and dissolved substances to pass through. The membrane support system is long lasting, chemically resistant and physically robust